In Situ Turbine Journal Repair

Turbine Shaft Grinding

Approx Price: Rs 1 Lakh / onwards 

Turbine Shaft Grinding services offered are handled by experienced industry professionals that allow us in achieving flawless execution standards and in supporting the needs of eliminating downtime associated with disassembly, transportation equipment reinstallation. Here, we have with us extensive experience in offering onsite repairs of Gas, Hydro and Steam turbines as well as offer service support to clients from Power, Petrochemical & Shipping industry.

 

Features:

 

  • Expertise in offering grinding services for turbine shafts
  • Flawless execution of services that helps in eliminating downtime associated with disassembly, transportation equipment reinstallation
  • Extensive experience in offering onsite repairs of Gas, Hydro and Steam turbines
  • Offering service support to clients from Power, Petrochemical & Shipping industry
  • Offering support for rebuilding Turbine Shaft
  • Carrying out repair support for damaged turbine casing using metal stitching and metal lock processes
  • Offering reliable and cost-effective repair support
  • Delivering services as per international standards

Turbine Shaft Repair

Approx Price: Rs 1 Lakh / onwards 

Turbine Shaft Repair services offered includes handling onsite repairs of Gas, Steam, Hydro turbines and find support in industry sectors like Petrochemical, Shipping, Power Industry. These services involve grinding & polishing of rotor shaft, turbine shaft, alternator shaft as well as also include offering support for rebuilding rotor shaft, alternator shaft and turbine shaft. Here, while delivering the services we ensure that repairs offered are reliable and cost-effective as per highest international standards.

 

Features:

 

  • Expertise in offering repair service support for turbine shafts
  • Expertise in handling onsite repairs of Gas, Steam, Hydro turbines
  • Services finding support in industry sectors like Petrochemical, Shipping, Power Industry
  • Services offered involving grinding & polishing of rotor shaft, turbine shaft, alternator shaft
  • Offering support for rebuilding rotor shaft, alternator shaft and turbine shaft
  • Also meeting the demands of offering support for damaged turbine casing through metal stitching  and metal lock process
  • Repairs offered are reliable and cost-effective
  • Offering services as per highest international standards

Alternator Journal Rebuilding And Grinding

Approx Price: Rs 1 Lakh / onwards 

Turbine or Alternator Journal Rebuilding and Grinding

We undertake on site repairs of turbine and alternator journals by using most modern equipments available. We have highly skilled team of engineers, in-house facilities for crack detection, hardness and surface finish test and rebabbitting and manufacturing of white metal bearings. Most recently we have executed a job of Turbine Journal for Shandong Jinan Power Equipment, China.

In case of excessively worn out or damaged journals we undertake rebuilding and on site grinding as per standard size.  


Features:

  • Tolerance in terms of Taper and Ovality maintained with in 20 microns resulting to minimizing of vibrations
  • Surface finish in terms of RA value maintained with in 0.30 microns.
  • In house facilities for crack detection, hardness and surface finish test.
  • Facility for rebabbiting of bearings  and manufacturing of white metal bearings
  • In situ Equipment available to execute repair of Turbine and Alternator journal up to diameter of 700 mm. and can be extended up to 1500 mm. dia.

 

Jobs executed:

 

  • More than 100 jobs have been successfully executed
  • Recently, we have executed a job of Turbine Journal having following major specification:

Manufacturer :

Shandong Jinan Power Equipment, China

Output :

168.8 MVA

RPM :

3000

Journal Specifications :

Dia 315 mm, width 400 mm

Crack Head Repair

Approx Price: Rs 1 Lakh / Pack 

Cracked or damaged cylinder head repair is undertaken by metal stitching process.

Cylinder Heads

Cylinder heads are completely reconditioned by change of valve seats and valves tested hydraulically.

 

Crack Repair Turbo Charger

Approx Price: Rs 1 Lakh / onwards 

Turbocharger casings are repaired and complete Turbochargers are reconditioned. Second hand Turbochargers of ABB, GE, Napier and all makes are available with guarantee.

 

Engine Block Repair

Engine block repair is done by metal locking, metal stitching and by line boring.

 

Development of Cylinder Liner

Approx Price: Rs 1 Lakh / onwards 

We develop and manufacture Cylinder Liner as per sample or drawing.

 

Engine Connecting Rod Bearing

Approx Price: Rs 1 Lakh / onwards 

Tri metal, Thin shell type, white metal bearings are manufactured for diesel engine.

Connecting Rod Calibration Service

Approx Price: Rs 1 Lakh / onwards 

We undertake Connecting Rod Calibration Service and Reconditioning. We have well established procedure for Connecting Rod Calibration Service.

Main Features:

  • Reconditioning of Connecting Rod is done in designated workshop or on board the vessel
  • Established procedures for Connecting Rod repair
  • Custom designed tools and machinery supported with DRDO for faster and reliable repair of Connecting Rod
  • Specially designed tools and equipments for lapping of Connecting Rod Serration
  • Dedicated boring machine equipped with DRDO to check straightness of Connecting Rod with in 10 microns
  • Library of data for a large variety of engine models
  • Competent and dedicated personnel
  • Connecting Rod Repair executed with guarantee
  • Capacity: Repair executed of connecting rod big end bore ranging from 60 mm to 700 mm

 

 

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